Int J Performability Eng ›› 2019, Vol. 15 ›› Issue (7): 1860-1867.doi: 10.23940/IJPE.19.07.P12.18601867

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Reliability Analysis of Ring Mold Granulator based on Minimum Maintenance Model

Risu Na, Xin Li*, Jie Liu, and Yuan Liu   

  1. School of Mechanical Engineering, Inner Mongolia University of Technology, Inner Mongolia, 010051, China
  • Submitted on ;
  • Contact: * E-mail address: 1151763720@qq.com
  • About author:Risu Na is an associate professor and graduate student tutor at Inner Mongolia University of Technology. Her main research areas are mechanical system dynamics and mechanical engineering.Xin Li is a master's student at Inner Mongolia University of Technology. His main research areas are mechanical system dynamics and mechanical engineering.Jie Liu is a master's student at Inner Mongolia University of Technology. His main research areas are mechanical system dynamics and mechanical engineering.Yuan Liu is a master's student from at Mongolia University of Technology. Her main research areas are mechanical system dynamics and mechanical engineering.
  • Supported by:
    This research was supported by the Natural Science Foundation of Inner Mongolia (No. 2016MS0506).

Abstract: Granulation molding equipment is the most critical link in the granule feed production line. The ring mold granulator is one of the main equipment of feed machinery, but its low life, frequent failures, and high maintenance costs seriously restrict the development of granulators in China. Based on the minimum maintenance model, this paper proposes the timing replacement strategy (CIRP) analysis, so as to obtain the Weibull probability diagram of the time between failures and obtain the fault distribution mode, fault frequency, and reliability of the sub-system of the ring mold granulator. By analyzing the failure statistics of the ring mold granulator, it is concluded that the granulator system and transmission system are the main causes of failures. Improvement measures are proposed for the weak links of the ring mold granulator, providing an important reference for improving the life of the ring mold granulator and reducing failures.

Key words: ring mold granulator, minimum maintenance model, reliability, preventive maintenance