Design and Mechanical Behavior Analysis of Two-Stall Cement Rotary Kiln Cylinder

doi:10.23940/ijpe.20.06.p7.883895

Int J Performability Eng ›› 2020, Vol. 16 ›› Issue (6): 883-895.doi: 10.23940/ijpe.20.06.p7.883895

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Design and Mechanical Behavior Analysis of Two-Stall Cement Rotary Kiln Cylinder

Weihua Wei^a,*, You Peng^a, Liquan Du^a, and Yaning Cai^b

^a College of Mechanical and Electrical Engineering, Nanjing Forestry University, Nanjing, 210037, China;
^b Jiangsu Hengyuan International Engineering Co. Ltd., Yangzhou, 225266, China

Submitted on ; Revised on ; Accepted on
Contact: * E-mail address: whwei@njfu.edu.cn
Supported by:
The authors are grateful for the financial support from the Jiangsu "Six Talent Peak" Project (No. JXQC-022) and the Joint Training Demonstration Base Construction Project for Professional Degree Graduate in Nanjing Forestry University (No. 2017JD01).

Abstract

Abstract: Rotary kilns are widely used in various industrial applications. Most rotary kiln cylinders are supported by three or more stalls. The force state of these rotary kiln cylinders is statically indeterminate, and the calculation process is correspondingly complicated. Aiming at simplifying the calculation model, the structure of the two-stall short kiln based on the design principle of "lateral rigidity and longitudinal flexibility" was designed. The finite element simulation model of the rotary kiln was established using SolidWorks software, and the mechanical behavior analysis of the cylinder was carried out by ANSYS software. The simulation results showed that the deflection value of the cylinder is larger in the vicinity of the kiln and the span, and the load at the bearing is more concentrated. The stress alternates in the rotary kiln body. The stress and strain of the middle area of the rotary kiln cylinder span are very large and close to the allowable stress. The simulation results provide a theoretical reference for the safety assessment and reinforcement design of the cement rotary kiln cylinder.

Key words: cement rotary kiln, cylinder, structural design, finite element analysis

Weihua Wei, You Peng, Liquan Du, and Yaning Cai. Design and Mechanical Behavior Analysis of Two-Stall Cement Rotary Kiln Cylinder [J]. Int J Performability Eng, 2020, 16(6): 883-895.

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Design and Mechanical Behavior Analysis of Two-Stall Cement Rotary Kiln Cylinder

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